Super mirror steel belt

The application of film casting to polished steel belt has been widely used in thin film field, and its application is known as thin film flow delay.

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  • Details


    Super mirror steel belt
     

    The application of film casting to polished steel belt has been widely used in thin film field, and its application is known as thin film flow delay. With the rapid development of liquid-crystal display, digital camera and mobile phone market, the demand for high-technology films is soaring. The films used in electronic products are mainly made of polyimide (PI), polycarbonate (PC), polypropylene (PP) or other high-tech plastic materials.

    Flow skill is extended to film production,usually the technology is to make the raw materials in stainless steel with solidified into a thin film on the surface, the advantage of this process is to obtain thickness and uniform smoothness, optical performance good film. Due to the above advantages, this process is usually adopted in the production equipment.

    With the increasing demand of the market for thin film surface performance, the polishing steel belt used in thin film flow equipment also needs high quality surface. We provide the corresponding level of polished steel belt according to the different requirements of the customer.


    Selection of steel material
       Polished steel belt is produced by the polishing process of ordinary 2B  steel belt.The mechanical properties of polished steel belt and original steel belt are basically the same,unless there is a special note.


    The features of super mirror steel belt

    We choose high quality raw materials, combine with advanced polishing technology,provide corresponding polishing levels for different application areas,includes a complete set of services for welding to polishing. When the high level steel belt surface is required, less impurities are existed in the steel belt,otherwise it is very difficult to obtain high quality surface quality by polishing because the impurities in the steel belt will be brought out to affect the surface in the polishing process.In order to solve this problem, we adopt ESR electroslag remelting skill to produce high quality polished steel belt. This method strictly controls the impurity content.Besides, the general steel belt is produced by Argon- Oxygen-decarburization. 

    Parameter of polishing steel belt

    Polishing

    level

    impurity

    Surface

    roughness

    Deviation Tech
    Application
    JM-0
    500μm< :not allow
    ≤500μm :unlimited
    Ra≤0.02μm
    (Rz≤0.08μm)
    ≤50μm

    (except for welding

    aera)

    standard

       AOD

    Package
    JM-1
    500μm< :not allow
    100μm≤ ≤500μm :up 20/m2
    <100μm :unlimited
    Ra≤0.02μm
    (Rz≤0.08μm)
    ≤50μm
    (except for welding aera)

    standar

    dAOD

    high quality

    plant

    JM-2
    100μm< :not allow
    50μm≤ ≤100μm :up 5/m2
    <50μm :unlimited
    Ra≤0.01μm
    (Rz≤0.04μm)
    ≤50μm
    ESR
    plastic
    JM-3
    70μm< :not allow
    40μm≤ ≤70μm :up 5/m2
    <40μm :unlimited
    Ra≤0.01μm
    (Rz≤0.04μm)
    ≤40μm
    ESR
    high quality film
    JM-4
    50μm< :not allow
    ≤50μm :unlimited
    Ra≤0.01μm
    (Rz≤0.04μm)
    ≤40μm
    ESR
    super high quality film

    Table 1 lists the typical polishing levels we can provide.We can also provide other specifications for grinding and polishing surfaces. Please contact our sales staff for details.

    The steel band surface level ranges from JM-0 to JM-4. JM-0 is suitable for general surface requirements, such as packaging film, while JM-3 and JM-4 are used for high - surface requirements such as LCD with polarizing film.

    Surface technical requirements are defined by the size and number of permitted impurities. This size and quantity are strictly tested and controlled during polishing and after polishing.


    Quality service
        In the process of using polished steel belt, it is very important to regularly inspect and maintain the steel belt regularly, because it can reduce unnecessary production.
       Based on our long-term experience in this field, we can provide customers with training, consulting and maintenance services to avoid customers' worries. No matter where you are, the global sales and service system can provide you with installation and maintenance services.
       For polished steel, it is very important for the surface quality of the steel belt to be polished by the environment of the welding site and the polishing process of the welding.Our company has professional knowledge, technology and equipment to provide perfect field service.
       Consol also provides a flow extension machine, which we can provide consulting and service according to the parameters required by your equipment. For more information, please contact the company.


    Dust - free workshop producing mirror steel belt.


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